Steel casting - メーカー・企業と製品の一覧

Steel castingの製品一覧

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Austenitic series 1,050°C compatible material / Ferritic series 900°C compatible material

Heat-resistant cast steel with excellent heat deformation resistance, crack resistance, and oxidation resistance. Lightweight has also been achieved through thin-walling technology.

Our company has developed two types of heat-resistant cast steel: "Austenitic 1,050°C compatible material" and "Ferritic 900°C compatible material," which excel in heat deformation resistance, crack resistance, and oxidation resistance. With the reduction of exhaust emissions and improvements in fuel efficiency, the exhaust temperatures of gasoline vehicles are on the rise. By utilizing our material development technology for castings, we have added heat resistance that can be used in such high-temperature environments, and by combining this with thin-walled technology, we have also achieved weight reduction of components. **Features of Austenitic 1,050°C Compatible Material** - Developed based on the conventional standard material "DIN 1.4848 [SCH22]" - Optimized the alloying elements added to achieve heat resistance capable of withstanding 1,050°C environments **Features of Ferritic 900°C Compatible Material** - Developed based on the ferritic stainless steel "SUS430 J1L" - Optimized the alloy composition and reviewed the casting and heat treatment processes to achieve excellent elongation properties *For more details, please refer to the materials. Feel free to contact us with any inquiries.*

  • Steel

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Are you struggling with issues caused by rust on parts?

Overwhelming corrosion resistance increases component lifespan! Reduce lifetime costs with duplex stainless steel "SCS11".

☑ Increased costs due to parts replacement ☑ Decreased machine performance due to rust ☑ Decreased customer trust due to quality defects Concerns about the deterioration of machine parts in marine, underwater, and outdoor environments. Since these parts are necessary for the production of food and pharmaceuticals, materials that are resistant to chemicals are desired. The solution to these challenges is Castem's SCS11, a duplex stainless steel cast using lost wax precision casting. ■ Features of SCS11 - Superior corrosion resistance in chloride environments compared to general austenitic stainless steel - High corrosion resistance suitable for use in seawater and marine environments - Stable corrosion resistance in many acidic and alkaline environments - Proven track record in a wide range of fields, including offshore/underwater equipment, medical devices, food machinery, and outdoor equipment - Slightly higher cost compared to general stainless steel, but contributes to total cost reduction through increased longevity ■ Summary of Benefits With SCS11, which combines "rust resistance" and "high strength," it is possible to reduce the frequency of parts replacement and contribute to stable performance over the long term. *According to Castem's research (for more details, please see the attached image). For more information, please feel free to contact us through our website.

  • molding
  • Flag hardware and decorative hardware
  • Garden stones, sculptures, fountains, ponds

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Non-heat mechanical crack repair, metal cracking, cast iron crack repair, cast steel.

Not welding! A new method for repairing metal cracks! Prevents damage and reoccurrence of cracks without adding heat - a permanent solution for metal fractures.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can cause changes in the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repairs without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

  • Safety and consumables

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Non-heat metal crack repair "Mechanical Method" cast iron crack repair cast iron cast steel

Repair metal cracks without applying heat! There’s no need to worry about using fire on-site or damaging the base material with welding heat! Please feel free to consult us.

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Unlike welding repairs that involve thermal curing, this method does not apply any heat, thus preventing "thermal distortion." It does not generate residual stress in other areas, preventing secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs with jigs and other tools → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us or download the catalog.

  • Safety and consumables

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Metal casting crack repair, screw hole repair, iron products, cast iron, aluminum, cast steel.

We will repair the casting crack without applying heat. Since no heat is applied, the repair will be done without causing any distortion.

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and also prevents secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." **Features of the MS Method:** - No hardening or residual stress due to heat - Elimination of secondary damage - Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record - Completion of construction in a short period → Does not significantly reduce the operating rate of equipment - Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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Non-heat mechanical crack repair, metal crack repair, casting repair, cast steel.

Not welding! A new method for repairing metal cracks! Prevents damage and recurrence of cracks without applying heat. Permanent solution for metal cracks in aluminum castings.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Waterworks Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be conducted even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

  • Safety and consumables

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